Taiwan's Cycling Manufacturing Excellence

A Glimpse into Taiwan’s Cycling Manufacturing Excellence: A Factory Tour of Six Leading Industry Players

Taipei Cycle is one of the premier shows in the global cycling industry, serving as a vital platform for the convergence of bicycle manufacturers, enthusiasts, and professionals from around the world. Held annually in Taipei, Taiwan, this international trade show has established itself as a hub for the latest innovations, cutting-edge technologies, and trends in the cycling universe.

As a testament to its significance, Taipei Cycle brings together a diverse array of exhibitors, ranging from renowned bicycle manufacturers and component suppliers to emerging players in the industry. The show provides a comprehensive showcase of bicycles, e-bikes, accessories, and related products, drawing the attention of industry professionals, retailers, and cycling enthusiasts alike.

With its origins dating back several decades, Taipei Cycle has evolved into a dynamic and influential platform that not only facilitates business transactions but also fosters collaboration and knowledge exchange. The show features a vibrant atmosphere of networking opportunities, seminars, and product demonstrations, allowing participants to stay abreast of the latest market trends and forge valuable connections within the global cycling community.

The highly anticipated 2024 TAIPEI CYCLE, organized by TAITRA, is set to captivate attendees with its fresh and immersive exhibition from 6 to 9 March 2024. This premier event will showcase four main themes: “Green Action,” “Micro-mobility,” “Innovation & Startups,” and “Culture & Lifestyle.” With a brand-new visual design, TAIPEI CYCLE reaffirms its position as a global leader in the bicycle industry, setting the stage for a sustainable future.

Whether you are a seasoned industry professional, an avid cyclist, or someone passionate about the latest advancements in cycling technology, Taipei Cycle stands as a must-attend show that encapsulates the spirit of innovation, collaboration, and a shared love for all things cycling.

Journey to the Heart of Cycling Innovation: Exploring Taichung’s Manufacturing Hub

Recently, SportsWorld Malaysia is honoured to be invited by Taipei Cycle to tour six leading and innovative factories to witness with our own eyes the latest progress and development of the cycling industry in Taiwan.

Joy Industrial Co., Ltd.: Pioneers in Bicycle Hub Manufacturing

Established in 1971, Joy Industrial Co., Ltd. (Joy Group) is a leading manufacturer of bicycle hubs, boasting a 10% global market share. With a focus on innovation and sustainability, Joy Group has launched three brands: Joy Tech, Novatec, and NP (Novatec Premium), catering to diverse market segments and applications.

Joy Group’s manufacturing prowess stems from decades of experience and strategic alliances with prominent bicycle brands and OEM/ODM customers. The company continuously upgrades its production processes, employing automation and reducing packaging materials to minimize environmental impact. Moreover, Joy Group actively participates in the Bicycle Alliance for Sustainability (BAS) to promote industry-wide eco-friendly practices.

NOVATEC, Joy Group’s premium product line, is renowned for its exceptional performance and quality. Established in 1993, Novatec has consistently supplied top-tier bicycle and wheel brands worldwide. The brand’s commitment to innovation and customer satisfaction extends across all business channels, from OEM to aftermarket, branded to private-label, and standard to custom.

Joy Group’s global presence spans Asia, Europe, and the United States. With R&D, design, and manufacturing centered in Asia, the company’s European and US offices handle brand marketing and local customer service. This strategic network enables Joy Group to deliver products and services seamlessly to customers worldwide.

Driven by a passion for innovation and business growth, Joy Group invests heavily in research and development to continuously enhance its products and differentiate itself from competitors. Strategic partnerships further expand the company’s OEM/ODM business, while product innovation and after-sales support ensure exceptional customer service.

Glory Wheel Enterprise Co., Ltd.: A Legacy of Excellence

Glory Wheel Enterprise Co., Ltd. (GW) is a leading Taiwanese manufacturer of bicycle components with a rich history of innovation and sustainability. Founded in 2001, GW has established itself as a trusted partner to over 100 bicycle brands worldwide, providing high-quality hubs, wheels, thru-axles, headsets, and other essential components.

Commitment to Sustainability

GW is committed to operating in an environmentally responsible manner and has implemented a comprehensive ESG (Environmental, Social, and Governance) strategy. The company has invested over USD1 million in sustainability initiatives, including:

  • Establishing an in-house anodizing facility that complies with global environmental regulations.
  • Implementing a closed-loop manufacturing process to reduce carbon emissions and promote recycling.
  • Investing in the development of recycled aluminum materials.

Manufacturing Excellence

GW’s state-of-the-art manufacturing facility boasts over 150 precision CNC machines and a team of over 200 skilled employees, including over 50 in R&D. This dedication to manufacturing excellence has enabled GW to achieve impressive production volumes, with an estimated 200,000 hubs, 100,000 wheels, and 3,000,000 thru-axles expected to be produced in 2024.

Product Innovation

GW is constantly innovating to meet the evolving needs of the cycling industry. The company’s product line highlights include:

  • Wheels Built in Italia, featuring Taiwan-made hubs, Italy-made alloy rims, and Europe-made spokes.
  • New E-GRAVEL and E-MTB hubs specifically designed for the demands of electric bicycles.
  • Patented FIT & SIT headsets that prevent water and dust entry and are available in a wide range of sizes and configurations.
  • Lightweight and effective chain guides that are adjustable to fit various chain lines and accommodate multiple chainring sizes.

Future Outlook

GW is poised for continued growth and success in the years to come. With a strong commitment to sustainability, manufacturing excellence, and product innovation, the company is well-positioned to meet the demands of a growing global cycling market. GW plans to launch its own brand in the future and is expected to go public in 2025/2026.

Tektro: Shaping the Future of Cycling Components

Tektro Technology Corporation is a Taiwanese company founded in 1986 that specializes in the manufacturing of bicycle components. With over 700 employees, Tektro has a strong presence in the global cycling industry, producing a wide range of components, including brakes, drivetrains, and accessories.

A History of Innovation

Tektro has a long history of innovation, dating back to its launch of the first hydraulic disc brake in 1999. The company has continued to push the boundaries of bicycle technology, expanding its product line to include high-performance drivetrains and other advanced components.

Vertical Integration and Quality Control

Tektro is committed to quality control, implementing a vertical integration strategy that ensures that 80% of its products are manufactured in-house. The company also has its own testing laboratory to guarantee the performance and reliability of its components.

Sustainability and Social Responsibility

Tektro is also a leader in sustainability, with a strong commitment to reducing its environmental impact. The company has implemented ISO14064-1 (greenhouse gases) and is a founding member of BAS (Bicycling Alliance for Sustainability).

Manufacturing Excellence

Tektro’s manufacturing facilities are state-of-the-art, utilizing robotic arms and other advanced technologies to produce high-quality components at an efficient rate. For example, the company has reduced the production time for its calipers to just 30 seconds per piece, a significant improvement from the previous one-minute per piece.

Product Offerings

Tektro offers a wide range of bicycle components under two brands: Tektro and TRP. TRP is the company’s high-end brand, known for its innovative and performance-driven products. Tektro produces approximately 4-5 million disc brakes per year, and almost 100% of its business comes from the cycling industry.

Future of Tektro

Tektro is committed to continued innovation and growth. The company is currently exploring applications of artificial intelligence (AI) in its manufacturing processes and product development. With its strong track record of innovation and commitment to quality, Tektro is well-positioned to remain a leader in the bicycle component industry for many years to come.

Formosa Taffeta Co., Ltd. (FTC): A Textile Manufacturer with a Global Presence

Formosa Taffeta Co., Ltd. (FTC) is a leading textile manufacturer with a strong commitment to sustainability. Founded in 1973, FTC has a proven track record of innovation and quality, making it a trusted supplier to major brands such as adidas, Nike, Columbia, and Lululemon.

With a global workforce of over 3,800 employees and operations in Taiwan, China, and Vietnam, FTC produces a wide range of fabrics for sports and outdoor apparel, umbrellas, tires, carbon fiber applications, and safety equipment.

FTC is dedicated to environmental stewardship and has implemented various initiatives to reduce its environmental impact. These include energy saving and carbon reduction projects, the use of green electricity, and the incorporation of recycled materials into its products. In 2022, 52% of the yarn used in FTC’s textile products (excluding tire cord) was recycled.

FTC is particularly proud of its SEAWASTEX program, which converts ocean waste fishing nets into sustainable nylon for tire cord and other applications. This initiative not only helps to clean up the ocean but also reduces the need for virgin fossil fuels.

FTC is committed to achieving its ESG goals and creating a cleaner, healthier future for all. By using SEAWASTEX, consumers can help to protect marine life and make a positive impact on the environment.

Yota Cycles Co., Ltd.: Revolutionizing Electric Bikes

Founded in 1991, Yota Cycles Co., Ltd. has established itself as a prominent manufacturer of electric bikes, driven by a commitment to innovation, quality, and sustainability. With a rich history in rubber rollers manufacturing and a strong focus on employee retention, Yota Cycles has emerged as a reliable and trusted partner in the e-bike industry.

A Legacy of Innovation and Expertise

Yota Cycles’ journey began in 1991 when Walter Chou established the company’s first factory in Taiwan, dedicating himself to the production of high-quality rubber rollers. The company’s commitment to innovation was recognized early on with its ISO 9001 certification in 1995 and its subsequent Taiwan SMEs Innovation Award in the same year.

In 1999, Yota Cycles expanded its operations by establishing a presence in Kunshan, China, venturing into the manufacturing of industrial rubber parts. This strategic move further solidified the company’s position as a leading provider of rubber products.

A Commitment to Quality and Environmental Responsibility

Yota Cycles’ unwavering dedication to quality is evident in its numerous certifications, including TS16949, an internationally recognized Quality Management System specification for the automotive industry, and GMP (Good Manufacturing Practice). These certifications underscore the company’s commitment to producing high-quality products that meet the highest standards.

In addition to its commitment to quality, Yota Cycles is also dedicated to environmental responsibility. The company has invested in the construction of solar panels to reduce its carbon footprint and promote sustainable practices.

Manufacturing Excellence and Global Presence

Yota Cycles’ manufacturing operations are strategically divided between Taiwan and China. The production of frames and painting takes place in China, while assembly is centered in Taiwan. This division of labor allows for efficient production and ensures that Yota Cycles can meet the demands of its global clientele.

A Diversified Product Portfolio

Yota Cycles offers a comprehensive range of e-bikes to cater to diverse needs and preferences. Their ODM (Original Design Manufacturing) line includes E-Gravel, Cr-Mo. E-bike, E-Trekking, E-MTB, E-Urban/City, Folding, E-Cargo bikes. Additionally, the company engages in co-branding partnerships, such as their collaboration with Acer, the world’s 5th-largest PC vendor.

Expansion Plans for the Future

Yota Cycles is poised for continued growth and expansion. With a focus on punctual delivery and continuous improvement, the company aims to meet the evolving needs of its customers. The company’s short-term plan includes the completion of a new facility in 2024, which will significantly increase its production capacity from 45,000 to 120,000 e-bikes per year.

A Trusted Partner in the E-bike Industry

Yota Cycles Co., Ltd. has established itself as a trusted partner in the e-bike industry, driven by its commitment to innovation, quality, and sustainability. With a rich history, a dedicated management team, and ambitious expansion plans, Yota Cycles is poised to continue its successful trajectory in the years to come.

Hyena E-Bike Systems: Driving Innovation in Electric Mobility

Hyena E-Bike Systems was founded in 2013 in Taichung, Taiwan, with a focus on streamlining e-bike creation and developing foundational technologies for e-bike systems. Unlike many Taiwanese suppliers who initially focused on motors and batteries, Hyena concentrated on crafting comprehensive system integration, motor control and drive, HMIs, and software integration. Over the last decade, their expertise has expanded to encompass all system components and intelligent parts, evolving their software services into a cloud-based digital ecosystem. Today, their products and services have assisted global bicycle brands and manufacturers in creating over 400,000 units of high-performance and intelligent e-bikes worldwide.

Hyena was founded by a team of experienced engineers and entrepreneurs who were passionate about e-bikes. The company’s founders saw the potential for e-bikes to revolutionize urban transportation, and they set out to develop a drive system that would make e-bikes more reliable, efficient, and affordable.

Core Technologies and Products

Hyena’s core technologies encompass advanced motor control and drive, seamless system integration, and a cloud-based SaaS solution. These technologies power a range of innovative products, including:

E-Road Air Drive System Unit: The lightest drive system on the market, designed for performance and minimal weight, making it ideal for road riding.

Mid-Drive System: The latest flagship product, designed to strike the perfect balance between power and efficiency, catering to a wide range of riding scenarios.

Hyena E-Bike Digi-Ecosystem: A cloud-based software platform that connects brands, manufacturers, dealers, and end-users, creating a dynamic network that spans the entire e-bike lifecycle.

Taipei Cycle 2024 Expands Its Commitment to Electrification and Sustainability, Setting New Industry Standards

Unparalleled Value Proposition

Hyena stands out from the competition by providing unparalleled value to its customers:

Finest Integration: Hyena excels in crafting drive systems that redefine integration, ensuring a seamless and enjoyable riding experience.

Smart Performance: Hyena’s intelligent systems adapt to a rider’s cycling conditions, delivering precise assistance when and where it matters most.

Digital Connectivity: Hyena-powered e-bikes benefit from unmatched digital connectivity through user-friendly apps that keep them up-to-date and easily diagnosed.

Exceptional Value: Hyena delivers exceptional quality and functionality without compromising on affordability, making high-performance e-bike systems accessible to everyone.

Commitment to Innovation

Hyena is committed to continuous innovation, constantly exploring new possibilities to enhance the e-biking experience. The company’s dedication to R&D and its collaborative approach with business partners have led to ground-breaking innovations like the E-Road Air drive system unit.

See You at the 2024 Show!

Calling all Malaysian cycling enthusiasts and industry professionals! Taipei Cycle 2024 is set to break new ground, welcoming a diverse range of over 900 exhibitors from 30 countries across 3,400 booths, surpassing its pre-pandemic scale. With 4% new exhibitors and a remarkable 100% growth in the E-bike zone, the event is poised to be a major hub for the industry’s electrification and sustainability drive. Notably, the 4th floor of TaiNEX Hall 2 will be dedicated solely to E-bikes and E-mobility supply chain products, along with an exhilarating E-bike demo track for test rides. Scheduled for March 6-9 at TaiNEX Hall 1 and Hall 2, Taipei Cycle 2024 marks a pivotal step forward in the industry’s evolution.